Fleet Emissions: Why They Matter More Than Ever
If your business relies on diesel vans, pickups, or company cars, emissions compliance isn’t just a legal requirement — it’s a financial priority.
Fleet downtime, MOT failures, or rising fuel costs can hit your bottom line hard.
At TorqLogic, based near Stockport, we specialise in fleet diagnostics, DPF and AdBlue repair, and emissions management for light commercial vehicles and company fleets.
We help businesses across Greater Manchester and Cheshire reduce running costs, improve fuel efficiency, and stay compliant with ever-tightening emissions standards.
The Systems Behind Your Fleet’s Emissions Control
Modern diesel fleets use three key systems to meet UK and Euro 6 standards:
1️⃣ Diesel Particulate Filter (DPF)
The DPF traps soot and fine particles from exhaust gases. Over time, it fills up and must burn off soot via regeneration.
Frequent short journeys — typical for delivery vans and trades vehicles — can interrupt regeneration, leading to blockages.
Common Fleet DPF DTCs:
| Fault Code | Meaning | Likely Cause |
|---|---|---|
| P2002 | DPF Efficiency Below Threshold | Blocked or saturated filter |
| P2463 | DPF Soot Accumulation Too High | Failed regeneration |
| P2452 | DPF Pressure Sensor Fault | Blocked sensor lines |
| P242F | Ash Accumulation | High-mileage DPF needs cleaning |
Symptoms to Watch For:
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Loss of power or limp mode
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Excessive fuel use
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DPF or engine warning lights
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Failed emissions test
TorqLogic Solution:
We use advanced on-vehicle DPF cleaning to clear blockages safely without removing the filter. For heavily loaded DPFs, we offer off-car ultrasonic cleaning to restore full flow and performance.
2️⃣ AdBlue / SCR System
Fleet vehicles meeting Euro 6 standards use AdBlue (Selective Catalytic Reduction) systems to reduce NOx emissions.
With multiple vehicles to manage, AdBlue issues can escalate quickly — especially when different drivers handle top-ups or bulk storage is used.
Common AdBlue DTCs:
| Fault Code | Meaning | Likely Cause |
|---|---|---|
| P20E8 | Reductant Pressure Too Low | Failing pump or leak |
| P204F | SCR System Performance | General system fault |
| P207F | AdBlue Quality Performance | Contaminated fluid |
| P2BA9 | NOx Exceeds Limit | Faulty NOx sensor |
Fleet Warning Signs:
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“No Engine Start in 500 Miles” message
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Persistent AdBlue or emissions light
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Excessive AdBlue consumption
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Failed MOT emissions test
TorqLogic Solution:
We carry out AdBlue system diagnostics, fluid testing, and SCR repairs — including pump, heater, and injector replacements — ensuring your fleet stays compliant and on the road.
3️⃣ EGR (Exhaust Gas Recirculation) System
The EGR valve recirculates exhaust gases back into the engine to lower NOx emissions.
Fleet vehicles that idle frequently or do short urban runs can develop carbon build-up, reducing airflow and performance.
Common EGR DTCs:
| Fault Code | Meaning | Likely Cause |
|---|---|---|
| P0401 | EGR Flow Insufficient | Blocked valve or passage |
| P0404 | EGR Control Range/Performance | Sticking valve |
| P0405 | EGR Sensor Low Voltage | Sensor or wiring issue |
TorqLogic Solution:
We provide EGR cleaning and repair using safe, professional techniques — preventing knock-on problems like DPF overload or excess soot emissions.
The Cost of Ignoring Fleet Emissions Issues
When one vehicle has an emissions fault, it’s inconvenient.
When several vehicles do, it’s lost productivity and potential MOT failures — a serious hit to your business.
Ignoring emissions faults can lead to:
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🚫 Vehicle downtime – Limp mode or AdBlue lockouts halting jobs mid-route
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💷 Rising fuel costs – Poor combustion increases consumption by up to 10%
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🧾 MOT failures – DPF or EGR issues are automatic fails under DVSA rules
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⚠️ Clean Air Zone penalties – Especially for fleets entering Greater Manchester’s regulated areas
Preventative diagnostics and emissions servicing avoid these problems — keeping your operation running smoothly.
TorqLogic Fleet Services: Keeping Your Vehicles on the Road
We offer full fleet maintenance and emissions management, including:
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🔍 Scheduled Diagnostics – Routine scans for early fault detection
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🧰 DPF & AdBlue Cleaning – Restores emissions efficiency
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⚙️ EGR Repair & Maintenance – Reduces soot build-up and improves reliability
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📈 Performance & Economy Tuning – Optimises torque and MPG (Stage 1 safe tuning)
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📅 Servicing & MOT Prep – Ensures roadworthiness and compliance year-round
Whether you operate 2 vans or 20, our Stockport-based workshop provides fast, professional support designed around your fleet’s schedule.
Common Fault Codes We See in Fleet Vehicles
| Code | Description | Vehicle Type | Typical Fix |
|---|---|---|---|
| P2002 | DPF Efficiency Below Threshold | Vans / LCVs | DPF clean & regen |
| P20E8 | AdBlue Pressure Too Low | Euro 6 Diesels | Pump or heater replacement |
| P0401 | EGR Flow Insufficient | High-mileage diesels | EGR clean & recalibration |
| P2459 | DPF Regeneration Frequency | Stop-start vehicles | Diagnostic + forced regen |
| P2463 | Soot Accumulation | Delivery vans | Off-car ultrasonic clean |
Why Stockport Businesses Choose TorqLogic
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🧠 Diesel Emission Specialists: Experts in DPF, EGR, and SCR systems
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⚙️ Fleet-Focused Scheduling: Flexible bookings to minimise downtime
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💬 Detailed Reporting: Diagnostic reports for compliance and records
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💷 Cost-Effective Repairs: Targeted fixes prevent costly replacements
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🌍 Eco-Compliance: Keeps fleets within Clean Air Zone and MOT standards
We know downtime costs money — that’s why we prioritise quick turnaround, precise diagnostics, and lasting repairs.
Book a Fleet Emissions Assessment Today
If your vans are showing DPF, AdBlue, or EGR warnings, don’t risk downtime or compliance issues.
📞 Call TorqLogic today or book online for professional fleet emissions diagnostics and repair in Stockport.
We’ll keep your fleet efficient, compliant, and on the move — the logical way.


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